China鈥檚 largest open-type rock TBM

An open-type rock Tunnel Boring Machine (TBM) with an excavation diameter of 11.93m , the largest of its kind in China, has been completed by China Railway Construction Heavy Industry Corporation Limited (CRCHI) and is ready for use.

The TBM is named Jianghan Neolithic and is approximately 175m long and has a total weight of approximately 3,000 tons. The TBM is approximately 175m long and has a total weight of approximately 3,000 tons. Image: CRCHI

The TBM will be used in the middle line of the South-to-North Water Diversion Project to divert the Yangtze River to supplement the Han River in China.

It is also the excavation machine for the largest section and the longest soft rock deformation section of the Project which diverts the Yangtze River to supplement the Han River.

The TBM is named Jianghan Neolithic and is approximately 175m long and has a total weight of approximately 3,000 tons. It has a designed minimum radius of 800m and adapts to a maximum slope of 10%.

With the immersive intelligent excavation system, it has the functions of real-time visualiSation of the geology in front of the TBM, precise autonomous control of excavation routes, automatic posture correction, automatic excavation step change. This TBM will be applied in construction of the 3rd Section traffic tunnel and main tunnel of the Project, with a total excavation distance of 16.35km.

The geological conditions of Diverting the Yangtze River to supplement the Han River Project are said to be complex.  Consequently the TBM construction is faced with multiple construction challenges such as strong rock bursts, mud inrush, large fractures, soft rock deformation, toxic and harmful gases. Therefore, this project is considered as the longest single hole, the largest tunnel diameter, and the highest comprehensive difficulty in China鈥檚 long-distance water diversion project under pressure.

In view of the construction risks and difficulties of the project, the CRCHI R&D team has improved the adaptability of the TBM to poor geology by adopting the design of small spacing, large-scale excavation cutter head, double support of steel arch and steel segments, and main drive anti-surge door, and configuring the double-speed ratio high-torque reducer, shield lubrication and anti-friction system, and shield strain gauge detection and early warning device.

The machine is equipped with steel arch transportation and feeding system, remote-control material removal and other devices to reduce the labour intensity of construction and provide strong support for project construction.

As a vital part of further improving the South-to-North Water Diversion Project, Diverting the Yangtze River to supplement the Han River Project is reported to be a crucial step in forging the main framework and artery of the national water network.

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